Steam Relief Valve Re-Engineering
Commercial and Residential Water Heaters
CHALLENGE
Steam relief valve seals failing at high heat
SOLUTION
Custom silicone part with precise tolerances and high-temperature resistance
RESULTS
Millions of custom steam relief valves delivered annually
Our engineering team tackled a critical issue facing a water heater manufacturer: steam relief valve seals that were failing under high heat conditions. After extensive research, we determined the problem stemmed from inconsistent part tolerances and materials that couldn't withstand steam exposure.
We created and tested a custom silicone component designed to withstand tensile stress, elongation, and density changes without degradation. Our solution maintained dimensional stability in extreme conditions while providing a reliable seal that could endure years of service in both commercial and residential applications.
TECHNICAL SPECIFICATIONS
THICKNESS
< .100"
TIGHTEST TOLERANCES
±.003"
SHRINKAGE ALLOWANCE
< 5%
TEMPERATURE RANGE
-50°F to 450°F w/steam
INSPECTION
100% Inspection
TESTING
ISO Testing
CERTIFICATIONS
CSA Board & NSF Approval
PROJECT GALLERY
Custom steam relief valve seals engineered for extreme temperatures
RELATED CASE STUDIES
"Archer Seal's engineering team solved a critical problem that was costing us time and money. Their custom silicone solution not only fixed the immediate issue but has proven to be incredibly reliable across millions of units. The attention to detail and commitment to quality is unmatched."